Successful Examples

PROJET X

SITE

  • Zinc site, 3 underground mines, 1 production site.
  • Around 500 to 600 employees, generating initially (before optimum) an annual zinc value of $150m+.
  • Annual CAPEX budget of $22m+.

Results after 10 months:

  • Annual zinc value generated over 12 rolling months: $250m+ >> +66%.
  • CAPEX usage: +50% to reach 100%, no increase.
  • Number of maintenance days (production shutdown) while increasing production: from 15 days/y to 65 days/y.
  • Reliability and availability back to nominal (+20%).

PROJET X

SITE

  • New production line, worth €150m+, under construction
  • €40m yearly CAPEX
  • Annual production of 49t of specific API, worth 20% of annual revenue of the Group, best production ever reached

Results after 10 months:

  • Project Management Assistance to finish new production line construction until Process Qualification
  • Implementation of CAPEX Long Term Plan (6y+) to reach rolling CAPEX worth €60m per year
  • OEE project and maintenance optimisation to reach 60,5t production on specific API (+17% OEE, +25%w)